Medal Materials: Pros, Cons, and Best Uses

Die-cast zinc alloy

• Best for: Most events.

• Why: Versatile, cost-effective for complex shapes, works with 2D/3D relief, recessed enamel, cut-outs, and spinners.

• Notes: Excellent detail at standard thicknesses (2.5–3.5 mm). Slightly lighter than brass at the same size.

Stamped iron/steel

• Best for: Budget-sensitive large orders.

• Why: Lower metal cost, acceptable detail for 2D designs, robust.

• Notes: Heavier/harder; edges must be well finished to avoid sharpness. Slightly less depth in relief compared to zinc/brass.

Brass (stamped or cast)

• Best for: Premium awards, fine detail, traditional look.

• Why: Superb definition and durability; polishes beautifully.

• Notes: Higher price point; great for elite or limited-edition medals.

Aluminium

• Best for: Lightweight needs, large format without weight.

• Why: Anodising options, cost-effective at thinner gauges.

• Notes: Less “heft” in the hand; suits modern, minimalist aesthetics.

Acrylic

• Best for: Colourful, creative events; youth events; quick lead times.

• Why: Full-colour printing, layered cut-outs, translucent effects, low cost.

• Notes: Scratches more easily; doesn’t feel as “premium” as metal.

Wood

• Best for: Eco-minded events, trail/green initiatives, artisan vibe.

• Why: FSC material options, laser-engraved details, natural grain uniqueness.

• Notes: Mind humidity during storage; pair with recycled ribbons for full eco alignment.

Recycled composites (including recycled metal)

• Best for: Sustainability leadership.

• Why: Lower environmental footprint, great brand story.

• Notes: Ensure the supplier can substantiate recycled content and provide certificates.

3) Finishes and Colour: Getting the Look Right

Plating options

• Shiny (gold/silver/bronze/nickel): Eye-catching; great for fun runs and youth events.

• Antique/aged finishes: Highlights relief and detail; reads premium; hides fingerprints and light wear.

• Black nickel/gunmetal: Modern, sleek; pairs well with bold enamel colours.

• Dual plating: Contrasts (e.g., antique gold + black nickel) for standout designs; costs more but looks top-tier.

Colour methods

• Soft enamel: Colour sits recessed in the metal. Textured feel; cost-effective; most popular.

• Hard enamel: Polished smooth to the surface; luxury feel; high durability; higher cost.

• Silk-screen/UV printing: Photoreal logos or gradients; perfect for sponsor marks or detailed art.

• No colour (all-metal): Ultra-classic; let relief and antique finish do the work.

Special effects

• Glitter enamel, glow-in-the-dark, pearl effects: Great for night runs or themed races.

• Translucent enamel: Shows metal texture under a tinted glaze; premium.

• 3D sculpt: Faces, mascots, landmarks—adds depth and realism.

• Cut-outs and edge-cuts: Internal negative spaces or sculpted edges add drama without weight.